Introduction: In the realm of forklift maintenance, the brake cylinder plays a critical role in ensuring smooth and reliable operation. This blog delves into the step-by-step process of installing a new forklift brake cylinder, emphasizing precision and attention to detail for optimal performance.

Installation Method:

  1. Confirm Compatibility: Before installation, verify the match between the new brake cylinder and the old one, especially for cylinders with boosters. Measure the piston rod depth to ensure consistency.
  2. Gentle Installation: Carefully insert the pushrod into the piston groove, paying close attention to the alignment between the forklift piston and pushrod.
  3. Adjustments and Fluid Addition: Fine-tune the clearance between the brake pad and drum, adjust the stroke of the master cylinder and sub-cylinder, and add the appropriate amount of brake fluid to the oil cup.
  4. Air Exhaust: Have the forklift driver pump the brake pedal to expel air at the bleed screws until no bubbles emerge. Ensure proper drainage, especially if there’s no bleed screw on some master pumps.
  5. Fluid Replacement: After installing the new brake cylinder, drain the old brake fluid completely. Replace it with freshly qualified brake fluid, avoiding any mixing that could lead to potential damage.
  6. Brake Oil Addition: Add the correct amount of brake oil to the oil cup, systematically pumping the brake pedal to fill the pump cavity with brake fluid.
  7. Pipeline Connection: Connect the oil pressure pipeline, checking specifications and ensuring the tightness of the connections between the forklift brake cylinder and the oil inlet pipe.
  8. Performance Debugging: After confirming the brake cylinder’s performance and the tightness of the oil pipe connection, the forklift is ready for operation.

Maintenance Method: Maintenance of the forklift brake cylinder aligns with that of the brake master cylinder. Ensure uniformity in the inner diameters of the two cylinders on the same forklift wheel, replacing worn parts, and conducting pressure tests for a leak-free operation.

Conclusion: By following these meticulous steps, you can navigate the installation of a forklift brake cylinder with confidence, promoting safety, and extending the life of your forklift’s braking system.

I hope this blog is helpful. Please click here for more about our forklift parts.